Kverneland FastBale
El nuevo estándar en empacado y encintado
Combinación de empacadora y encintadora de cámara fija sin paradas.
Destacado
La máquina está diseñada con dos cámaras fijas de rodillos Empacado y encintado ininterrumpidos para obtener el máximo rendimiento Pick-up de 2,2 m y un enorme rotor de alimentación con 50 púas Hardox. Un sistema suave de transferencia de pacas y encintado de alta velocidad Transmisión de alta resistencia con el grupo principal de transmisión de 1.000 rpmDescripción
La Kverneland FastBale representa un enorme paso adelante en la tecnología de rotoempacado. El empacado y encintado sin paradas en una rotoempacadora de cámara fija es ahora una realidad práctica. Con un ahorro de unos 20 segundos por cada paca realizada en comparación con los sistemas convencionales de parada-arranque, los aumentos de productividad diarios de más del 30% son habituales. Menos estrés para el conductor, menor desgaste de la transmisión del tractor y mayor densidad de la paca por su doble compresión son sólo algunas de las ventajas. Si a esto le añadimos la enorme capacidad de su rotor de alimentación de 800 mm y un innovador sistema de encintado por satélites gemelos de alta velocidad con liberación suave de la paca, queda claro por qué FastBale se ha convertido rápidamente en la máquina preferida por los operadores de ensilado progresivo de todo el mundo.
Destacado
- El sistema Non-Stop reduce el cansancio durante las paradas y arranques de las rotoempacadoras convencionales. La máquina está diseñada con dos cámaras fijas de rodillos.
- Pick-up de 2,2 m y enorme rotor de 800 mm de diámetro equipado con 50 púas Hardox que proporcionan una capacidad de entrada inigualable.
- Un sistema de transferencia de pacas suave y un sistema de encintado vertical de alta velocidad garantizan un alto rendimiento y una liberación suave de las pacas.
- El innovador sistema de encintado incorpora satélites gemelos que giran alrededor del eje vertical, con la paca apoyada en dos rodillos motorizados.
- Línea motriz de alta resistencia con funcionamiento a 1.000 rpm para reducir la tensión en la toma de fuerza del tractor. Los rodamientos de rodillos de doble pista en el lado de accionamiento de todos los rodillos proporcionan una gran fiabilidad a lo largo de miles de pacas.
- Un funcionamiento totalmente automático y una pantalla animada en tiempo real mantienen al operador relajado y plenamente productivo durante largas jornadas de trabajo.
Características
How FastBale Premium Works
FastBale Premium features two bale chambers – a full sized main chamber and a pre-chamber which is about two thirds of the size of the main chamber.
Baling starts in the conventional manner with the main chamber producing the first bale. However, once the bale is fully formed, instead of having to stop to apply the net, FastBale Premium diverts the crop flow to the pre-chamber.
This allows the net to be applied to the bale in the main chamber and for the bale to be ejected onto the wrapper. When the pre-chamber is full, the incoming crop flow, together with the pre-compressed crop are both then transferred into the main bale chamber. Here the bale is formed to its final size and density.
1.The bale is formed in the main bale chamber in the conventional manner until the required density is reached.
2. When the bale is fully formed, the crop flow, is diverted to pre-chamber, while net is applied to the completed bale.
3. The tailgate opens and the completed bale rolls directly on to the wrapper by gravity.
4. The wrapper is raised to its working position and wrapping commences.
5.Crop flow continues to fill the pre-chamber until the pre-set density is reached.
6. Crop flow and pre-compressed crop are transferred to the main bale chamber.
Massive Intake rotor with a huge appetite!
Huge 800 mm diameter intake rotor equipped with 50 Hardox® tines, gives unrivalled intake capacity. Close mounting of the pick-up to the rotor eliminates any dead areas when working in short crops while the 25-knife SuperCut chopping system features group selection giving a choice 6, 12, 13, 25 knives to match all conditions, all backed up with the security of a drop floor in case of blockage.
2.2m extra wide pick-up
FastBale Premium’s pick-up is equipped with 5 tine bars, with each bar supported by two intermediate bearings, while a cam track at both ends reduces cam loadings by 50%, giving assured long term durablity.
A unique internal drive system keeps overall width to a minimum, with the result that pick-up guide wheels do not need to be removed or folded for transport, reducing unproductive time between jobs.
Complex bale transfer systems have been completely eliminated. The wrapper is lowered to receive the bale directly from the main bale chamber.
The wrap-around main frame also avoids any risk of a bale being lost over the back of the wrapper when working on sloping land, improving operational safety compared to other systems.
FastBale Premium’s innovative wrapping system incorporates twin satellites which rotate about the vertical axis, with the bale supported on two powered rollers. This layout substantially reduces the space required for rotation of the film, resulting in a more compact machine, faster operation and higher precision in wrapping.
Film on Film
FastBale Premium is available with a film on film option. Some of the benefits of this technique include improved silage quality, easier handling and feeding out of bales and simpler recycling of plastic waste.
FastBale Premium non-stop technology brings added benefits when working with Film-on-Film.
Conventional baler-wrappers have to stop to apply net to the bale, which takes at least 5 seconds, plus more time to open/close the tailgate. Wrapping with net replacement film needs more wraps due to the ‘tail’ which has to be formed at beginning and end of cycle.
This results in the binding cycle taking over 10 seconds – so at least 5 seconds extra spent stationary for every bale made.
FastBale Premium continues baling during binding so all of this time is saved.
FastBale Premium has a unique method of discharging the wrapped bale. When wrapping is complete, the rear roller is lifted. This gently places the bale onto the ground, rather than rolling it off the wrapping table, greatly reducing the risk of the bale rolling away when working on sloping land.
Bale turner
The optional bale turner allows wrapped bales to be discharged on their end, where the increased number of film layers provides enhanced protection against damage from coarse crop stubbles or stones.
The innovative yet simple design utilises the lifting action of FastBale Premium’s wrapper frame to turn the bale while still on the move, maintaining the non-stop capability of FastBale Premium, with no requirement for any additional hydraulic functions.
This ingenious solution is very compact – during the bale wrapping process the bale turner is stowed under the front wrapper roller, with the result that FastBale Premium retains its class leading compact dimensions in both work and transport. A further plus point is that the bale turner does not need to be folded away manually prior to road transport. If the bale turner is not required, it can be left in place and simply locked in its parked position with the operating link disconnected, allowing bales to be discharged in the conventional manner.
FastBale Premium has been built with maximum reliability in mind and incorporates many features to increase long term durability:
- Integrated main input gearbox with 1000 rpm input speed distributes drive to the various elements while keeping loading on the PTO shaft and tractor PTO clutch to a minimum.
- Separate drivelines power the intake rotor, pre-chamber and main bale chamber, with all bale chamber drives handled by heavy duty 1¼” pitch chains.
- All bale chamber rollers feature 50mm diameter bearings at both ends, with the drive side being equipped with double row roller bearings for maximum load capability.
- Long life for chamber roller and intake rotor bearings is assured by an automatic greasing system, while chain drives are provided with an automatic lubrication system.
Great Things Come in Small Packages!
Despite its non-stop capability, FastBale Premium is extremely compact. With its pre-chamber located above the large diameter intake rotor and several chamber rollers shared between both bale chambers, mechanical complexity is kept to a minimum.
Combined with its revolutionary vertical folding satellite wrapping system, convenient road transport and easy access to even the tightest of fields is assured.
FastBale Premium is equipped with a hydraulically operated net roll lifting device, providing easy loading. The net cradle lifts the roll to the correct position, it then simply slides into the net system.
The device also conveniently stores a spare roll of net.
Convenient film roll changeover
Simple film roll loading using the remote slow speed satellite rotate button. Both rolls can be changed while standing in the same position.
10 roll capacity
Two rolls of film in use, with on machine storage for a further eight rolls.
FastBale Premium provides fully automatic operation. The result is that not only is productivity significantly increased, but stress and fatigue for the operator are reduced. The only operation the operator needs to choose is whether to control the release of the wrapped bale. Elimination of stop-start operation also gives a significant reduction in wear and tear on the tractor transmission.
Agricultura de Precisión
When deciding what equipment to purchase, it is not always easy to find the optimal solution in the broad market offering of today. Technology is developing fast and tractors and implements are more and more equipped with high tech electronics. We understand this complexity and are committed to provide you with easy farming solutions. Therefore these cost-efficient ISOBUS Universal Terminals, IsoMatch Tellus PRO and IsoMatch Tellus GO+ are made for easy machine control and efficient farming.
With its advanced hardware and software features, the IsoMatch Tellus PRO provides the optimal precision farming solution for an all-in-one control system inside your tractor cab.
IsoMatch Tellus PRO is the centre for connecting all ISOBUS machines and a platform for running precision farming applications. It offers everything a farmer needs to get the maximum out of his machines and crops, as well as cost savings in fertiliser, chemicals and seeds by using automatic section control and variable rate control. With the unique dual screen functionality it gives the farmer the opportunity to view and control two machines and processes simultaneously.
Work easy. Be in control.
IsoMatch Tellus GO+ is especially developed for controlling the machine in a simple way. The farmer is in full control of the machine in exactly the way he wants. Easy set up the machine with the soft keys via the 7-inch touch screen. And, optimal control while driving, just use the hard keys and rotary switch. Controlling the implement has never been so easy.
This can be you your first step into Precision Farming
IsoMatch Tellus GO+ makes it easy to control any ISOBUS machine from your tractor cab. IsoMatch GEOCONTROL enables you to achieve higher yields, lower costs and do your work with less hassle. This licence key is divided in two parts, Section Control and Variable Rate Control, which are available from the IsoMatch Shop. Now you can buy the specific functionality that you need.
IsoMatch MultiEye is an accessory for connecting multiple cameras to the IsoMatch Universal Terminal.
With the IsoMatch MultiEye you can connect multiple cameras to the IsoMatch Tellus PRO or IsoMatch Tellus GO+ Terminal. You can easily switch between the cameras without the need for an additional screen in you tractor cabin. It gives you full control and overview of the entire machine operation during day and night, because of its night vision by integrated LED’s. This increases the safety when reversing the machine or manoeuvring around obstructions.
SMART
You can connect up to four IsoMatch Eye cameras and easily switch between the cameras with the remote control box which is standard included.
EFFICIENT
Full control and overview of entire machine operation from every side you want.
EASY
Night vision by integrated LED’s which increases the safety when reversing the machine or manoeuvring around obstructions.
Características técnicas
Características técnicas
Descargar catálogo| Kverneland FastBale | ||
|---|---|---|
| Cámara de empacado | Cámara principal 17 rodillos + Precámara 14 (11+3 rodillos compartidos) | |
| Tamaño de paca (m) | Ø1.25 -1.27 | |
| Alimentación | SuperCut-25 | |
| Atado | Red / Red y plástico |
Características técnicas
Características técnicas
Descargar catálogoTamaño de la paca |
Sistema de alimentación |
Atado |
|
Kverneland FastBale Premium |
1,26 x 1,27 m |
Picador de 800 mm de diámetro con sistema de corte de 25 cuchillas |
Malla o film plástico |